MIG vs. TIG vs. Stick – Detailed Comparison

Are you getting confused about the best welding types you need to prefer?

Here is the ultimate comparison guide for these Mig vs. Tig vs. Stick welding types. In the start, we are also got confused and stuck at a certain point regarding these welding types. But when we completed the research on these and found out the benefits, requirements, specifications, and welding options of these types.

Then, it all went clear regarding Stick vs. Mig vs. Tig, and we have concluded. Besides, these introductory remarks may sound you confusing as well. But all you need to read the features and functionalities of these welding types that we have elaborated on for your convenience.

No matter you are a beginner or a professional looking for better alternatives to your current welding type. These Mig vs. Tig vs. Stick Welding types are still known for the perfect attributes and features with which they come.

Comparison Among MIG vs. TIG vs. Stick

Perfect forAluminum, Steel, and StainlessSteel and StainlessSteel and Stainless
Skill LevelLowHighMedium
Thickness24 gauge2 gauge1/8 inches
Gas or TankYesYesNO
OperationsEasy OperationsDifficult OperationsIntermediate operations
Purchase PriceMediumHighLow
Operating costLowHighHigh

These best types of welding between MIG vs. TIG vs. Stick is well explained hereunder.

Concept of Welding:

Almost all of the modern welding innovations we have today began in the last 100 years with the heat and hammer process known as forge welding. However, our options for welding have now increased – each with its pros and cons. MIG and TIG are the most popular welding methods in our industry, but stick welding is also a major method.

Choosing the suitable method depends on Mig vs. Tig vs. Stick.  Stick on the metal, the environment, the application, and the speed. Therefore a welder knows the best welding tyes suits the technical specifications better than anyone else. Furthermore, he needs to consider a lot of perquisites in his control, such as type of material, its size, the location it is being placed. And then comes the power source, and in the end, the budget.

MIG Welding:

MIG welding is Gas Metal Arc Welding, or (GMAW).

This type of welding is used for custom automation and manufacturing by professionals. The wire welding electrodes in MIG welders are automatically spool-fed at a constant rate. Wires are melted by an arc created by an electrical current between the wire. And the metal surface, creating a stronger weld with little clean-up.

Best for Metals:

  • Stainless Steel
  • Aluminum Alloy
  • Mild Steel

Best known for:

  • Speed
  • Minimal Clean-up
  • Easy to operate
  • Flexibility

Through the weld gun and electrode, shielding gas flows to prevent contamination of the welded joint. These stainless steel, aluminum, and mild steel are conveniently being welded using these MIG welding types. It comes down to 26-gauge and is also capable of fusing thicker materials.

You can learn it very quickly, and the welds look good and are strong. Consequently, grinding and sanding are not necessary for clean-up. When it comes to welding, it’s the go-to method.

  • Easy to operate
  • Multiple uses
  • Simple welding type in operations
  • A welding gun is required
  • Easy control features
  • Convenient for beginners
  • It is cheaper when compared with flux-core
  • Quality welds with no or little spatter
  • Works only on limited materials
  • Not good for cast iron
  • Require cleaning of materials

TIG Welding:

TIG welding is Gas Tungsten Arc Welding, or  (GTAW).

This is an arc-based welding process that operates with a non-consumable tungsten electrode. And this electrode creates a perfect weld as a result. Besides MIG, the filler wire is to be applied by hand. With this method, the weld area is also protected from contamination by a shielding gas. And in most cases argon, and filler metal.

The TIG method is much more challenging to master. And takes much longer than other welding methods. Besides, it offers the highest quality welds due to its more significant welding process control. Additionally, it’s often the cleanest option and requires little to no clean-up.

Best for Metals:

  • Mild Steel
  • Aluminum
  • Copper
  • Stainless Steel
  • Chrome
  • Brass
  • Titanium

Best known for:

  • No Clean-Up required
  • High-Quality welds
  • Perfectly looking finished welding
  • A perfect combination for thinner metals

Welds made with stainless steel or aluminum have a very visual appeal in our industry, only surpassed by TIG welding. A skilled welder creates both aesthetic and structural welds when they stack or lay dime. Furthermore, the weld made with these TIG Welding is perfect, and they require fewer clean-up times.

  • Aesthetic welds
  • It leaves no splatter
  • More perfect weld than MIG
  • Clean-up time is less
  • Precise welding
  • Professional welders can operate them
  • It requires more time as compared to MIG

MIG Welding Vs. Stick Welding:

The main difference between Mig and Tig welding types is elaborated here for readers’ convenience. Besides, both Mig vs. Tig welding types is different from each other. However, they both use an electric arc to create a perfect result when welding is concerned. But when it comes to the main difference between these Tig vs. Mig welding types is the difference in arc process.

Firstly, MIG welding types have a feed wire. This wire runs through the gun to create a spark. And the process results in the form of a weld.

Secondly, TIG welding types only use rods for combining two metals.

Stick Welding:

Stick welding is Shielded Metal Arc Welding, or (SMAW).

What is Stick Welding Used For?

Despite its simplicity, stick welding is not always the most straightforward form of welding to master. However, whether you are working on a construction site or at home, this method is prevalent.

Welding with a stick doesn’t use gas but rather an electrode stick that communicates with the metal. An electrode of 1/8th-inch diameter can be used in one minute for some applications. However, this method remains the most cost-effective.

Best for Metals:

  • Cast Iron
  • Stainless Steel
  • Steel

Best known for:

  • Thicker Metals
  • Outdoor environments
  • Perfect for windy conditions
  • Perfectly works on Rusty Metals

Heavy-duty versions of this type can be found on tractors, ships, and more. The reason for this is that stick welding is best suited to thicker metals, usually those with a thickness of 18 gauge or greater.

When compared to other welding methods, stick welding leaves a lot of slag and splatter that must be cleaned. General manufacturing uses this method the least, but it is acceptable for applications lacking in cleanliness.

  • A perfect combination for thick materials
  • Works seamlessly on cast iron
  • Robust welds
  • a seamless option for heavy repairs
  • it comes with cheaper equipment
  • works perfectly in bad weather
  • a pefect match for outdoors working conditions
  • Difficult for beginners
  • It leaves slag
  • Requires further welding for a better look


We didn’t want to steer you arbitrarily in one direction by comparing MIG, TIG, and Stick welding. It was more important that we explain how skills, materials, and costs differ. Understanding shielding gases are also essential since wind can often cause them to malfunction.

TIG welding is one of our favorite weld types. For those who are genuinely skilled at this process, it seems like a proper art form. Despite this, MIG welding is becoming more accessible-even to hobbyists.

If you are considering becoming a welder by trade, you should learn all three core processes. Each skill needs to be highly honed as well. Welders who are at their best move between processes when the job calls for it. You can use Stick, TIG, or MIG to weld; as long as you are skilled, all your joints will look clean.

Related Blogs


Is TIG or stick welding stronger?

Compared with MIG welding and other types of arc welding, TIG welding produces cleaner and more precise welds. Although TIG is generally more substantial and better than MIG, you should use MIG or another welding method if the job demands it.

Is stick welding better than MIG?

Stick welds are an excellent choice for beginners since they are relatively inexpensive and easy to learn. In contrast, MIG welds are more efficient and faster and also more hygienic. However, in addition to their complexity, MIG machines are usually more expensive and challenging to set up and operate.

Which is better, MIG vs. TIG vs. Stick?

MIG is for large and thick materials. And inert gas welding is the most commonly used process. An electrode and filler material are both comprised of consumable wire. With fewer production costs and a shorter lead time than TIG welding, it is much more efficient. Furthermore, when it comes to Stick welding, which allows a lot of metals to weld.

Can you TIG weld without gas?

Gas is critical to Tig welding, and you cannot do it without it. Weld pools and tungsten electrodes both need gas protection from oxygen. If you are interested, you might also enjoy reading my article Can you use the same gas for welding and migrating.

Is gasless MIG welding any good?

It depends on the machine and technique used to do so, but gasless MIG welders offer ideal penetration and impressive strength. Even the thinnest of the materials can sometimes work well with some, while others are not.

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